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Bonded insulation boards: the adhesive-dab technique

Insulated panel + board bonded with adhesive mortar: the method, dabs every 30 cm, and the cases where bonding is forbidden.

Panneau de doublage isolant et plots de colle sur le mur

Bonded lining is the fastest way to insulate a straight, sound internal wall: a sandwich panel (insulation + plasterboard) fixed with adhesive mortar, no frame. A room is lined in a day. But the technique has strict conditions.

Conditions of use

  • Wall flat (defects < 15 mm, absorbed by the dab thickness), dry and solid (a chalking render = forbidden without primer).
  • Common max height: 3.50 m in a single panel.
  • Forbidden on: walls with rising damp, salt damage, flaking paint, old wallpaper.

Dab bonding (diagram)

~300 mmback of panel: mortar dabs Ø 10 cmwall / insulation / boardtap the panel witha straightedge untilperfectly plumb

The method in 5 moves

  • Adhesive mortar dabs on the back of the panel, roughly every 30 cm both ways (about twenty per panel).
  • Panel set on 10 mm packers, pressed on, then tapped in with a straightedge to align with the chalk line and plumb.
  • Check plumb on every panel AND alignment between panels — the first 10 minutes allow any correction.
  • 48 h drying before joint taping.
  • Heavy loads do not hold in a bonded lining without a through-fixing — see fixing heavy loads on plasterboard.

EPS or polyurethane?

  • Graphite EPS (grey): the standard, λ 0.031, good value — 13+120 mm gives R ≈ 3.85, subsidy-eligible.
  • Polyurethane: λ 0.022, the thinnest at equal performance — precious when every centimetre counts, dearer.
  • Old breathing or irregular wall: prefer the frame system with wool.

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